Fretboard radius sanding block generator

Pick the radius, take away the block to print: STEP for CAD, STL for the slicer

Units
Displayed units

Radius

The block has the radius you want on the board. A compound radius takes one block per radius, and the fret calculator gives the figure at each fret.

Block

The block is measured under the deepest point, so the ends always come out thicker than this, by the hollow. The rounding is on the two bottom edges, the ones your hand holds: 0 for sharp edges.

The block

Cross section, to scale, drawn from the same outline as the file. The hollow is the one figure you can check on the printed part with a caliper.

Files

STEP for a CAD program, STL for the slicer. The same arc in both: the STL is cut to a hundredth of a millimetre, twenty times finer than a printed layer.

Drag to rotate · 0 triangles

Printing it

Hollow up, flat on the plate, no supports. It is a long thin part, so use a brim and take the first layer slowly. Infill of 15 % is plenty: what matters is the top surface.

Frequently asked questions

Why an STL here, when the pickup bobbin only comes as a STEP?

Because the two parts are not asking the same thing. A bobbin has holes a magnet has to go through, and a facetted hole no longer measures its diameter across the flats: a 5.2 mm hole cut in twelve sides measures 5.02, and the pole does not fit. A radius block has nothing to fit into. Its surface gets sanded, the slicer turns every curve into polygons anyway, and the STL is the file the 3D printing world actually asks for. So you get both here.

Does the thickness of the sandpaper change the radius?

By less than you can measure. Paper is about 0.3 mm thick, so the sanding surface sits 0.3 mm inside the block. On a 241 mm radius that moves the hollow of a 57.2 mm board by 0.004 mm. That is why there is no field for it: a printer holds a tenth of a millimetre at best.

What radius does my guitar have?

Vintage Fender is 7.25 in, modern Fender 9.5, PRS 10, Gibson 12, and a lot of newer necks run 12 to 16 or flatter still. Classical guitars, most ukuleles, mandolins and banjos are flat and need no block at all. If you are working from a neck that already exists, measure it with a radius gauge rather than trusting the catalogue.

Can one block do a compound radius?

No. A compound board is a cone: the radius grows along the neck, so no single cylinder fits it. Print the radius at the nut and the radius at the last fret, and blend between them. The fret calculator prints the radius fret by fret, which tells you where each block belongs.

How do I know which radius a printed block is?

You cannot see it: a 12 in hollow is two and a half millimetres deep on 70 mm of width. The radius is in the file name and in the header of the STL file, and the honest answer is to write it on the part with a marker as soon as it comes off the plate.

See also the fret calculator, which gives the radius and the edge drop at every fret.